Additive manufacturing of advanced high strength Al alloys

Interdisciplinary Areas: Data and Engineering Applications, Innovation and Making, Power, Energy, and the Environment

Project Description

High-strength Al alloys are widely used in aerospace, automotive, defense and robotics industries. While third-generation steels may have strength of 2 GPa, the best commercial ultra-high strength Al alloys often have a tensile strength of 200-500 MPa. The goal of the project is to integrate experimental and modeling techniques to manufacturing rare-earth-free Al alloys with tensile strength approaching 1 GPa. Such a challenging goal can potentially be achieved by integrating machine learning and fundamental understanding on materials thermodynamics and mechanics of advanced alloys. We envision that the postdoc fellow will work in a disciplinary area at the intersection of additive manufacturing, materials physics, chemistry, and materials characterization. Collaborations with industrial partners and national labs are anticipated.  

Start Date

January-May 2025

Postdoc Qualifications

The candidate should have background and at least 5 journal publications in some of the following subjects:
Advanced manufacturing of metallic materials (additive manufacturing, sintering etc.)
Mechanical behavior of metallic materials; or mechanics of metallic materials
Microstructure characterizations (TEM, SEM, EBSD)
Physical metallurgy
Thermodynamics or kinetics of materials

Co-advisors

1. Prof. Xinghang Zhang
School of Materials Engineering
Email: xzhang98@purdue.edu
Website: https://engineering.purdue.edu/MSE/People/ptProfile?id=139184
Research website: https://sites.google.com/view/zhangnanometalgroup/dr-xinghang-zhang
Google scholar: https://scholar.google.com/citations?user=BXM-XpwAAAAJ&hl=en&oi=ao

2. Prof. Xiaoming Wang
Purdue Polytechnic Institute
Email: wang1747@purdue.edu
Website: https://web.ics.purdue.edu/~wang1747/
Google scholar: https://scholar.google.com/citations?user=MwIhyREAAAAJ&hl=en

Bibliography

1. Anyu Shang, Benjamin Stegman, Kenyi Choy, Tongjun Niu, Chao Shen, Zhongxia Shang, Xuanyu Sheng, Jack Lopez, Luke Hoppenrath, Bohua Peter Zhang, Haiyan Wang, Pascal Bellon and Xinghang Zhang, Additive manufacturing of an ultrastrong, deformable Al alloy with nanoscale intermetallics, Nature Communications, 15, Article number: 5122 (2024).

2. Anyu Shang, Benjamin Stegman, Daniel Sinclair, Xuanyu Sheng, Luke Hoppenrath, Chao Shen, Ke Xu, Emiliano Flores, Haiyan Wang, Nikhilesh Chawla, Xinghang Zhang, Crack mitigation strategies for a high-strength Al alloy Al92Ti2Fe2Co2Ni2 fabricated by additive manufacturing, Journal of Materials Research and Technology, 30 (2024) 5497.

3. Siming Ma, Zhongxia Shang, Anyu Shang, Peter Zhang, Chenglu Tang, Yuze Huang, Chu Lun Alex Leung, Peter D Lee, Xinghang Zhang, Xiaoming Wang, Additive manufacturing enabled synergetic strengthening of bimodal reinforcing particles for aluminum matrix composites, Additive Manufacturing, 70 (2023) 103543.

4. Bo Yang, Z Shang, Jie Ding, Jack Lopez, William Jarosinski, T Sun, N Richter, Y Zhang, H Wang, X Zhang, Investigation of strengthening mechanisms in an additively manufactured Haynes 230 alloy, Acta Materialia, 222 (2022) 117404.

5. Benjamin Stegman, Phani Saketh Dasika, Jack Lopez, Anyu Shang, Pablo Zavattieri, Haiyan Wang, Xinghang Zhang, In-situ observation of deformation-induced grain reorientation in 718 Ni alloy microlattices, Journal of Materials Science & Technology, Volume 193, 10 September 2024, Pages 107-115.