Stephen Beaudoin

Professor of Chemical Engineering
Academic Director, Teaching and Learning Technology

FRNY 1019
Purdue University
School of Chemical Engineering
Forney Hall of Chemical Engineering
480 Stadium Mall Drive
West Lafayette, IN 47907-2100
(765) 494-7944 (office)
(765) 494-0805 (fax)
Joined Purdue in 2003
B.S. Chemical Engineering, MIT, 1988
M.S. Chemical Engineering, University of Texas-Austin, 1990
Ph.D. Chemical Engineering, North Carolina State University, 1995

Research Interests

Research Objectives

  • Develop experimentally-validated models for the effects of water vapor on the adhesion between particles and surfaces
  • Develop a stand-alone simulator to predict these effects for a broad range of materials

Overview

Water vapor can significantly change the adhesion between a particle and a substrate by condensing between the two solid surfaces and forming a meniscus (Figure 1).  Macroscopically, the capillary force is a direct result of the pressure difference caused by the formation of the meniscus and can be described by the Young-Laplace and Kelvin equations.  These models fail at low to moderate relative humidity levels where ‘condensed’ moisture cannot be considered continuous.  We are developing a mesoscopic simulator based on the lattice-gas model and the Wang-Landau Monte Carlo method to calculate the capillary force between a nanoscale pyramidal solid (an AFM cantilever) and a smooth surface.  In this procedure the energetic interactions among water molecules, the probe and the surface are used to calculate the system’s Hamiltonian.  The Hamiltonian is then used to calculate the density of states of a given configuration, the partition function and, ultimately, the capillary force between the probe and the substrate.

Research Objectives

  • Measure and model the adhesion between residues of explosives compounds and surfaces of interest in Homeland Security environments 
  • Use understanding to develop improved methods for detecting explosives residues

Overview

By improving the performance of swabs used in the detection of explosives residues in airport security settings, it is possible to improve the efficiency and accuracy of interdiction efforts.   Explosives residues include a matrix of binder material which encapsulates particles of energetic material , as shown in Figure 2.  The adhesion of these composites, and the mode of failure when they are removed from the surface, must be understood in order to optimize the design and method of implementation of the swabs used during residue detection.  Our preliminary work is based on an approach taken to evaluate the breakup of granules during granulation processes.  This approach categorizes cohesive (within granule) failure as either brittle or plastic, based on the measured values of the dimensionless strength and capillary numbers.

Research Objectives

  • Measure the conformation of polymers adsorbed to crystalline drug surfaces using atomic force microscopy (AFM)
  • Relate the polymer conformation to changes in crystal growth and dissolution rates

Overview

About 75% of active pharmaceutical ingredients (APIs) in the drug development pipeline demonstrate poor aqueous solubility in crystalline solid form. This poses a problem in oral dosage forms due to low bioavailability.  Amorphous solid forms, however, possess much greater free energy and are correspondingly much more soluble. One approach to stabilize the inherently unstable amorphous form and prevent crystallization utilizes adsorbed polymers to occupy growth sites and serve as mechanical barriers to growth. The effectiveness of this method depends critically on the conformation of the polymer once it is adsorbed onto the solid drug.   For example, if the polymer chain is extended, a single adsorbed molecule can block multiple sites in addition to its adsorption site (Figure 3); however, a coiled polymer has limited ability to block multiple sites (Figure 4).  Using AFM, we are studying the conformation of adsorbed polymers and relate this parameter to crystal growth kinetics. 

Research Objective

  • Develop improved centrifuge-based technique for advanced powder characterization.   

Overview

Powder behavior during solids handling, such as in the pharmaceutical, food, and personal care industries, is controlled to a large degree by the adhesion characteristics of the powder’s particulate ensemble.  Key physical properties of a particulate system, chiefly size, geometry, composition, and surface roughness, generally control the particle adhesion.   A classic method for measuring powder adhesion involves coating metal plates with powder, mounting these plates in centrifuge tubes so that their coated surfaces face outward, and then tracking the removal of particles from the plates when the centrifuge is rotated.  While the technique is simple to use, it gives low-quality information about the powder adhesion characteristics.  Our work pursues the use of rationally-designed plates in the centrifuge method.  By tracking the removal of small quantities of powder from these plates, we are able to extract a great deal of high-value added information about the particle adhesion.  Specifically, substrates designed with hemispherical indentations of different sizes and roughness, as shown in Figure 5 (roughness not shown) allow us to characterize the size, shape, roughness, and composition of the particles in the powder.

This work is supported by the Department of Homeland Security Science and Technology Directorate.

Research Group

Graduate Students

  • Sean Fronczak
  • Darby Hoss (co-advised with Professor Bryan Boudouris)
  • Jennifer Laster (co-advised with Professor Bryan Boudouris)
  • Leonid Miroshnik

Awards and Honors

Purdue University Provost Fellow for Student Success, 2009-2010
Purdue University Faculty Scholar, 2007-2012
Omega Chi Epsilon Mentoring Award, Purdue University Student Chapter, 2006-2007
Inaugural recipient of the Excellence in Teaching Award sponsored by the Purdue Student Government and the Office of the Provost, 2005
NSF CAREER Award Recipient, 2000
Outstanding Undergraduate Educator in Chemical Engineering at Arizona State University, 1995-1996

Selected Publications

Quesnel, D., Rimai, D., Schaefer, D., Beaudoin, S., Harrison, A., Hoss, D., Sweat, M., and Thomas, M.,"Chapter 4. Aspects of Particle Adhesion and Removal," Developments in Surface Contamination and Cleaning, Volume 1, 2nd Ed., 119 - 147, Kohli, R. and Mittal, K., Eds., Wiley, (2016).

Chaffee-Cipich, M, Hoss, D., Sweat, M., and Beaudoin, S., "Contact between Traps and Surfaces during Contact Sampling of Explosives in Security Settings," Forensic Science International, 260, 85-94 (2016).

Harrison, A., Beaudoin, S., and Corti, D., "Wang-Landau Monte Carlo Simulation of Capillary Forces at Low Relative Humidity in Atomic Force Microscopy," Adhesion Science and Technology, 30(11), 1165-1177 (2016).

Harrison, A., Corti, D., and Beaudoin, S., "Capillary forces in nanoparticle adhesion: A review of AFM methods," Particulate Science and Technology, 33(5), 526-538 (2015).

Beaudoin, S., Jaiswal, P., Harrison, A., Hoss, D., Laster, J., Smith, K., Sweat, M., and Thomas, M., "Fundamental Forces in Particle Adhesion," Particle Adhesion and Removal, 1st Ed., Mittal, K. and Jaiswal, R., Eds., Wiley, 1-80 (2015).

Schram, C., Taylor, L., and Beaudoin, S., "Influence of Polymers on the Crystal Growth Rate of Felodipine – Correlating Adsorbed Polymer Surface Coverage to Solution Crystal Growth Inhibition," Langmuir, 31(41), 11279-11287 (2015).

Thomas, M. and Beaudoin, S., "An Enhanced Centrifuge-Based Approach to Powder Characterization: Particle Size and Hamaker Constant Determination," Powder Technology, 286, 412-419 (2015).

Harrison, A., Otte, A., Carvajal, T., Pinal, R., and Beaudoin, S., "Cohesive Hamaker Constants and Dispersive Surface Energies of RDX, PETN, TNT, and Ammonium Nitrate-based Explosives," Propellants, Explosives, Pyrotechnics, 40 (6), 892-897 (2015).

Schram, C., Beaudoin, S., and Taylor, L., "Impact of Polymer Conformation on the Crystal Growth Inhibition of a Poorly Water Soluble Drug in Aqueous Solution," Langmuir, 31(1), 171-179 (2015).