Controlling sinuous flow deformation

The discovery of a previously unknown type of metal deformation – sinuous flow – and a method to suppress it could lead to more efficient machining and other manufacturing advances by reducing the force and energy required to process metals.

IE researchers Srinivasan Chandrasekar, W. Dale Compton, Ho Yeung, and Koushik Viswanathan discovered sinuous flow deformation and were surprised to find a potentially simple way to control it. The team discovered the phenomenon by using high-speed microphotography and analysis to study what happens while cutting ductile metals. They found that the metal is deformed into folds while it is being cut - contrary to long-held assumptions that metals are sheared uniformly – and also that sinuous flow can be controlled by suppressing this folding behavior.

Related Link: http://www.purdue.edu/newsroom/releases/2015/Q3/twin-discoveries,-eerie-effect-may-lead-to-manufacturing-advances.html