Automotive & Aerospace Lubrication

Up to 60% of the total fuel energy used in a typical automotive engine is lost to various factors and mechanical friction accounts for roughly 15% of these losses. Critical components in internal combustion engines and drivetrains such as camshafts, wet clutches and ring and pinion gears require lubrication to ensure efficiency and protection against premature failure. METL’s goal is to collaborate with leading industry partners to better understand fundamental lubrication phenomena for direct, real-world applications in the automotive and aerospace fields.

Topics within Lubrication:

- Rolling Element Bearing (REB)

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Current work in the METL lubrication group is focused around rolling element bearing (REB) friction calculations and the modeling of lubricant flow both at the microscopic and macroscopic scale within a REB. Much recent effort is being dedicated to the in-situ observation of REB lubrication through the utilization of innovative test equipment. On the global scale, computational fluid dynamic (CFD) models can be used for predicting fluid flow around REB components such as rolling elements and cages. Conversely, within a small lubricated contacting area (~10μm scale), elastohydrodynamic lubrication models are useful for predicting lubricant pressure and film thickness profiles which can be validated experimentally with specialized testing equipment. Experimental work surrounding frictional losses in automotive components is also being conducted in an effort to move toward the true prediction of REB friction coefficient values and the optimization of drivetrain efficiency.

BCFTR-FlowVis Flow Visualization of a Roller Bearing

BIV-FlowVis Oil Starvation inside an ACBB

BIV-ACBB Bubble Image Velocimetry of an ACBB


- Cam and Follower (CF) Systems

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Another research topic the METL lubrication group investigates is focused on the roll of slip within a cam follower system. Cam and roller follower mechanisms are used to operate the valve train in IC engines. Additionally CF mechanisms pressurize the fuel that will be injected into the throttle body or combustion chamber. Since the slip within a cam follower interface has a direct effect on wear and failure, slip is closely investigated. To understand the influence of slip within a CF system, experimental work focused on measuring the angular velocity of the roller follower is being conducted. The results extracted from the experimental work is compared to the angular velocity of a cam and roller follower system experiencing pure rolling. Any difference in speed is used to calculate the slip at the interface.

BIV-ACBB Experimental Measurement of Cam Follower Slip


 

MECHANICAL ENGINEERING TRIBOLOGY LABORATORY
Purdue University, West Lafayette, IN 47907 USA, (765) 494-4600