Research

Research Overview

At the Purdue S.E.T.S Lab, we advance sustainability through rigorous quantitative analysis of emerging technologies and industrial systems. Our research integrates life cycle assessment (LCA), techno-economic analysis (TEA), and circularity metrics to provide data-driven insights that inform decision-making across the entire product lifecycle—from material extraction to end-of-life recovery.

Research Areas

Sustainable Materials

Developing pathways for critical material extraction, recovery, and recycling of energy-relevant minerals essential for clean energy technologies.

Sustainable Energy

Assessing renewable energy systems, carbon capture technologies, and biofuels to accelerate the transition to low-carbon infrastructure.

Sustainable Manufacturing

Optimizing manufacturing processes to reduce energy consumption, minimize waste, and improve resource efficiency through advanced modeling.

Sustainable Design

Creating design methodologies and decision-support tools that integrate sustainability early in product development for circular strategies.

Sustainable Transportation

Evaluating lifecycle impacts of transportation systems and consumer products, emphasizing electric vehicles and circular economy strategies.

Publications

Highlighting recent key publications from the lab.

View complete publication list on Google Scholar

Scaling Bioleaching from Lab to Industry: A Life Cycle Assessment of Cathode Copper Production

X Wu, X Yang, F Zhao

ACS Sustainable Chemistry & Engineering 13 (39), 16577-16587, 2024

Transforming E-Waste Into Strategic Resources: Techno-Economic Analysis of Gallium and By-products Recovery from LEDs via Bioleaching

X Wu, V Roy, Y Liu, N Shakelly, T Ghosh, X Yang, JW Sutherland, F Zhao

Techno-Economic Analysis, 2024

Bioleaching Gallium From E-Waste: Comparative Techno-Economic Analysis

X Wu, V Roy, N Shakelly, JW Sutherland, F Zhao

International Manufacturing Science and Engineering Conference 89022, 2024

Life cycle assessment for primary gallium production at industrial-scale

H Luo, TY Huang, X Wu, F Zhao

The International Journal of Life Cycle Assessment, 1-15, 2024

Lithium from clay: Assessing the environmental impacts of extraction

V Roy, MP Paranthaman, F Zhao

Sustainable Production and Consumption 52, 324-332, 2024

Parametric design, life cycle assessment, and optimization of a discrete product with application to an electric traction motor

JR Pérez-Cardona, T Maani, F Zhao, JW Sutherland

Resources, Conservation and Recycling 201, 107344, 2024

Life cycle meta-analysis of carbon capture pathways in power plants: Implications for bioenergy with carbon capture and storage

JA Bennett, M Abotalib, F Zhao, AF Clarens

International Journal of Greenhouse Gas Control 111, 103468, 2021

The Application of Blockchain-Based Life Cycle Assessment on an Industrial Supply Chain

X Lin, X Li, S Kulkarni, F Zhao

Sustainability, 2021

A product carbon footprint model for embodiment design based on macro-micro design features

G Wang, F Li, F Zhao, L Zhou, A Huang, L Wang, JW Sutherland

The International Journal of Advanced Manufacturing Technology 116, 3839-3857, 2021

Genetic optimization for the design of a machine tool slide table for reduced energy consumption

MJ Triebe, F Zhao, JW Sutherland

Journal of Manufacturing Science and Engineering 143 (10), 101003, 2021

Game theoretic production decisions of by-product materials critical for clean energy technologies-Indium as a case study

CH Choi, SP Kim, S Lee, F Zhao

Energy 203, 117768, 2020

A design method to improve end-of-use product value recovery for circular economy

L Cong, F Zhao, JW Sutherland

Journal of Mechanical Design 141 (4), 044502, 2019

Operational optimization of a grid-connected factory with onsite photovoltaic and battery storage systems

H Zhang, J Cai, K Fang, F Zhao, JW Sutherland

Applied Energy 205, 1538-1547, 2017

Dynamic scheduling of a flow shop with on-site wind generation for energy cost reduction under real time electricity pricing

Y Zhai, K Biel, F Zhao, JW Sutherland

CIRP Annals 66 (1), 41-44, 2017

Economic and environmental life cycle analysis of solar hot water systems in the United States

Y Hang, M Qu, F Zhao

Energy and Buildings 45, 181-188, 2012

Life cycle assessment of potential biojet fuel production in the United States

DB Agusdinata, F Zhao, K Ileleji, D DeLaurentis

Environmental Science & Technology 45 (21), 9133-9143, 2011