SOP 3
Chemiluminescence Ammonia analyzer (TEI Model 17C)

 

Description and Principle of Operation

 

The chemiluminescence NH3 analyzer (Model 17C, Thermal Environmental Instruments (TEI), Franklin, MA) is a combination NH3 converter and an NO-NO2-NOx analyzer. Ammonia in the air sample is oxidized to nitric oxide (NO) with a catalytic converter at 875°C. The NO is further oxidized by gas-phase titration with ozone (O3) in the analyzer’s reaction chamber, producing nitrogen dioxide (NO2) in an excited state (Equation 1). At reduced pressure created by a vacuum pump, some of the excited NO2 molecules emit radiation as they return to a lower energy state. With excess O3, the intensity of the radiation is proportional to the concentration of NO.

 

NO + O3 ® NO2 + O2 + hv    (1)

 

where O2 is oxygen and hv represents photons, particles of light energy, or radiation energy that is generated by moving electric charges. The emitted radiation is detected by a photomultiplier tube (PMT), which in turn generates an electronic signal that is processed into a gas concentration reading. Sample air is drawn at a flow rate of 0.6 L/min from the converter into the NH3 analyzer through a particulate filter, a glass capillary, and a solenoid valve. The solenoid valve routes the sample either directly into the reaction chamber (NO mode), through the molybdemum converter and the reaction chamber (NOx mode), or through the catalytic converter and the reaction chamber (Nt mode). The NH3 analyzer’s full scale is adjustable up to 200 ppm. It has a lower detectable limit of 1 ppb. Its precision is 0.5% of full scale and the 0 to 90% response time is 120 s with 10 s averaging (TEI Model 17C Chemiluminescence NH3 Analyzer Instruction Manual). Ammonia concentration is calculated based on the difference between the readings obtained by the Nt and NOx modes. The response time of the instrument is decreased if operated only in the Nt mode. Additionally, the costs of NH3 scrubbers required with the NO and NOx modes are avoided.

 

Calibration

 

1.      Calibration Gases

 

Zero air, nitric oxide (NO) in N2 and [JN1] NH3 in air are used to calibrate the instrument. However, if the instrument is operated only in the Nt mode, then NO is needed only to periodically assess the need to maintain the converter by testing its efficiency.

 

2.      Zero and Span Check Procedure for Analyzer Only

 

  • Record calibration date and time in the lab notebook.
  • Detach the NH3 inlet tube including the filter from the existing sampling manifold. Close the pipe adapter of the sampling manifold with a cap or plug.
  • Attach the NH3 analyzer inlet tube including the filter to a calibration manifold.

 

Zero Gas Check

 

1.      Close regulator valve on the zero gas cylinder

2.      Open main valve on zero gas cylinder

3.      Insert the 1/8” ID tubing (from the gas cylinder) into the calibration manifold connected to the valve; then open the regulator valve to allow gas flow. Zero gas is now flowing from the cylinder to the analyzers

4.      Adjust regulator valve until vent airflow is about 1 L/min (read from bottom of ball of the vent monitoring flow meter installed in outlet of calibration manifold). This provide a little extra zero air to the analyzers and keep the pressure inside the manifold close to the atmospheric pressure.

5.      Record time and analyzer display in lab notebook after display is stabilized (typically 5 to 10 minutes).

6.      Press MENU button on the NH3 Analyzer

a.       Select calibration press ENTER

b.      Select calibrate zero press ENTER

c.       When reading is stable, press ENTER to zero the analyzer

d.      Press RUN

7.   Close regulator and remove tubing from zero gas cylinder.

 

Span Gas Check (NO)

 

1)      Close regulator valve on span gas cylinder

2)      Open main valve on span gas cylinder

3)      Insert 1/8” ID tubing (from the gas cylinder) into the calibration manifold connected to the valve; then open the regulator valve to allow gas flow

4)      Adjust regulator valve until calibration manifold exhaust airflow is 1 L/min (read from bottom of ball of the flow meter).

5)      Record the time and analyzer display on the lab notebook after display is stabilized (typically 5 to 10 minutes).

6)      Press MENU on the NH3 Analyzer

a.       Select calibration press ENTER

b.      Select NO press ENTER

c.       Set NO value to the certified concentration of the calibration gas

d.      When readings are stable press ENTER

e.       Press RUN

7)      Close regulator and remove tubing from gas cylinder

 

Span Gas Check (NH3)

 

1)      Close regulator valve on span gas cylinder

2)      Open main valve on span NH3 cylinder

3)      Insert 1/8” ID tubing (from the gas cylinder) into the calibration manifold connected to the valve; then open regulator valve to allow gas flow

4)      Adjust regulator valve until gas flow is 1 L/min (read from bottom of ball of the flow meter).

5)      Record the time and analyzer display on the lab notebook after display is stabilized (typically 5 to 10 minutes).

6)      Press MENU on the NH3 Analyzer

a.       Select calibration press ENTER

b.      Select NH3 press ENTER

c.       Set NH3 value to concentration of the calibration gas

d.      When readings are stable press ENTER

e.       Press RUN

7)      Close regulator and remove tubing from gas cylinder

 

Post Calibration

 

Reattach the filters to the existing gas sampling system.

Check and close main valves on all cylinders

Calibration of the NH3 analyzer is complete

 

Maintenance (to be completed)

 

 

 

List of Spare Parts (to be completed)

 

Vacuum Pump (TEI p/n 9456, cost was $1,841 on January 2002)

 

KNF Neuberger

KNF Double Headed Vacuum Pump (PU 425-NO26.3-8.90)

2 Black Forest Road
Trenton, NJ 08691

609-890-8600

 

Vacuum Pump (alternative less expensive source .. $588 on January 2002)

Pump needs to provide 29 inches of mercury dead head

Part No. LAA-V104-NQ

Clean Air Engineering

500 W. Wood Street, Palatine, IL 60067

1-800-553-5511 ext. 2222

 

Vacuum Pump repair kit # K425 9XTP  ($41 from KNF Neuberger)

 

Manufacturer Contact Information

 

Thermo Environmental Instruments (www.thermoei.com)

8 West Forge Parkway

Franklin, MA  02038
Tel:  (508) 520-0430 ext. 6812
Fax: (508) 520-1460

Sales: Souphin A. Sithideth, Inside Sales Engineer, e6812, E-Mail:  SSithideth@thermoei.com
Service: Barry Pepin, Service Engineer, e6908, E-Mail:  Bpepin@thermoei.com


Calibration Record Sheet for TEI Model 17 Ammonia Analyzer

 

Date of Calibration: __________________             Calibrated by: __________________

 

Time

Items

Unit =

Notes

 

 

:    :

Vacuum pressure, (mm Hg)

 

 

 

Ozonator airflow (L/min)

 

 

 

Sample airflow (L/min)

 

 

 

:    :

Zero air applied

---

Cylinder P: ___ psi

 

:    :

Time switch on

---

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Reset to zero gas

Yes/No

 

:    :

NO (______ ppm) applied

---

Cylinder P: ___ psi

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Reset to span gas

Yes/No

 

---

New coefficient

 

 

:    :

NH3 (______ ppm) applied

---

Cylinder P: ___ psi

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Nt Reading (ٱ PC, ٱ Analyzer)

 

 

:    :

Reset to span gas

Yes/No

 

---

New coefficient

 

 

:    :

New coefficient saved

Yes/No

 

:    :

Time switch off (5 min/10 min)

---

 

:    :

Connect analyzer back to sampling system.

Note:

 

 

 

 

 

 

 


 [JN1] NH3 measurement will be set at 0-50 ppm.