INTEGRATED PRODUCTION SYSTEMS II
Instructor: Professor S.Y. Nof, Grissom 255 Tel.: 494-5427 nof@purdue.edu
Office Hours:
Teaching Assistant:
Office Hours:
Lectures: Lab:
Prerequisite: IE 383 Integrated Production Systems I
TEXTBOOKS (required)
1. R. Russel and B.W. Taylor, Production and Operations Management, Second Edition, Prentice Hall, 1998 (from
IE 383).
2. S. Konz, Facility Design, Second Edition, Publishing Horizons, Inc., 1994.
USE OF SOFTWARE
Software will be made available for copying onto your diskette. These programs can be used to analyze certain aspects of the
case studies which will be worked on this semester. Simulation will be used for some of the production planning and control
exercises.
COURSE OBJECTIVES
1. To further develop the students' knowledge beyond the basic principles studied in IE 383 for the design of plant/facilities layout and production control systems.
2. To acquaint the student with production planning, material handling and storage systems and their effect on the plant system.
3. To familiarize the student with engineering and management topics in production, service, manufacturing and non-manufacturing environments such as
Group Technology, Concurrent Engineering. ERP, SCM, Collaboration, and decision support.
4. To practice the design of integrated production systems, in the context of plants and enterprises, by teams through industrial case problems.
The scheduled Monday and Wednesday lectures will cover the topics outlined on Page 2.
Industrial case studies based on real or hypothetical situations will be analyzed and discussed in the lab session on Friday. These cases are intended to provide the practice of an integrated production design and planning process.
During the lab sessions, certain aspects of the case studies will be presented by student teams.
Quizzes will be taken during Friday session.
GRADING
The final grade will be determined on the following basis:
Design cases 35%
Test 1 25%
Test 2 25%
Quizzes 15%
(All tests and quizzes are with closed books, closed notes)
OUTLINE OF COURSE CONTENT
TOPIC DURATION (weeks)
1. The Manufacturing System, Introduction to Design and Location 1
2. Product/Process Modeling for System Design/planning 2.5
3. Flow Improving Strategies 1
4. Material Handling and Storage Systems 2.5
5. Equipment Location Strategies 1
6. Production Planning &Control, and Information Decision Systems 3
7. Shop Floor Management Systems 1
8. Inventory Management and Supply Chains 1
9. Advanced Topics in Production Systems Design and Control 1
10. Tests and Quizzes 1
Total 15 weeks